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About Die Casting Design Course

Die casting is used in metal manufacturing.

Die Casting Design Course Objectives

To design casting components.

Pre-Requisites To Learn Die Casting Design

Mechanical Knowledge

Top Career Roles after Die Casting Design Course:

Manufacturing Engineer

Course Outline

  • Module 1: Introduction to Die Casting Design

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    • β€’ Introduction to Die Casting
    • β€’ Overview of Die Casting Industry
    • β€’ Applications of Die Casting Components
    • β€’ Types of Die Casting Processes
    • β€’ Hot Chamber Die Casting
    • β€’ Cold Chamber Die Casting
    • β€’ Product Development Cycle
    • β€’ Role of Die Casting Design Engineer
    • β€’ Automotive Die Casting Components
    • β€’ Career Opportunities in Die Casting Design
  • Module 2: CATIA Basics & Die Casting Environment

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    • β€’ Basic CATIA Settings
    • β€’ CATIA User Interface
    • β€’ Sketcher Workbench
    • β€’ Part Design Workbench
    • β€’ Surface Design Workbench
    • β€’ Assembly Workbench
    • β€’ Negative Commands
    • β€’ Boolean Operations
    • β€’ Feature Based Modeling
    • β€’ File Management in CATIA
  • Module 3: Die Casting Materials & Properties

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    • β€’ Introduction to Die Casting Materials
    • β€’ Aluminum Alloys
    • β€’ Zinc Alloys
    • β€’ Magnesium Alloys
    • β€’ Material Properties
    • β€’ Material Selection Criteria
    • β€’ Thermal Properties
    • β€’ Mechanical Properties
    • β€’ Industrial Applications of Die Casting Materials
    • β€’ Material Standards
  • Module 4: Fundamentals of Die Casting Product Design

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    • β€’ Die Casting Product Design Process
    • β€’ Design Feasibility Study
    • β€’ Class A Surface
    • β€’ Tooling Direction
    • β€’ Draft Analysis
    • β€’ Wall Thickness Considerations
    • β€’ Ribs and Boss Design
    • β€’ Fillets and Radii
    • β€’ Undercut Features
    • β€’ Industrial Design Standards
  • Module 5: Die Casting Manufacturing Process

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    • β€’ Introduction to Die Casting Process
    • β€’ Machine Components
    • β€’ Injection System
    • β€’ Clamping System
    • β€’ Metal Flow Concepts
    • β€’ Cooling Process
    • β€’ Solidification Concepts
    • β€’ Casting Defects
    • β€’ Porosity and Shrinkage
    • β€’ Industrial Production Standards
  • Module 6: Die Design Fundamentals

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    • β€’ Introduction to Die Design
    • β€’ Core and Cavity Design
    • β€’ Parting Line Concepts
    • β€’ Parting Surface Design
    • β€’ Die Inserts
    • β€’ Guide Pillars and Bushes
    • β€’ Support Plates
    • β€’ Die Base Components
    • β€’ Industrial Die Assembly
    • β€’ Die Design Workflow
  • Module 7: Gating & Runner System Design

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    • β€’ Gating System Design
    • β€’ Runner Design Concepts
    • β€’ Sprue Design
    • β€’ Overflow Design
    • β€’ Vent Design
    • β€’ Gate Types
    • β€’ Flow Optimization
    • β€’ Air Venting Concepts
    • β€’ Cooling Channel Design
    • β€’ Industrial Standards for Gating
  • Module 8: Slider, Lifter & Ejection Mechanism

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    • β€’ Ejection System Design
    • β€’ Ejector Pins
    • β€’ Sleeve Ejectors
    • β€’ Slider Mechanism
    • β€’ Lifter Mechanism
    • β€’ Side Core Mechanism
    • β€’ Undercut Handling
    • β€’ Hydraulic Slides
    • β€’ Mechanical Slides
    • β€’ Die Motion Analysis
  • Module 9: Die Casting Analysis & Standards

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    • β€’ Die Casting Design Guidelines
    • β€’ 3-2-1 Principle
    • β€’ Datums and Considerations
    • β€’ Tolerance Stack Up
    • β€’ GD&T Basics
    • β€’ Mold Flow Analysis
    • β€’ Thermal Analysis
    • β€’ Shrinkage Analysis
    • β€’ Benchmarking and Documentation
    • β€’ Design Validation
  • Module 10: Manufacturing & Surface Finishing

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    • β€’ Die Manufacturing Process
    • β€’ CNC Machining
    • β€’ EDM Process
    • β€’ Heat Treatment
    • β€’ Surface Finishing
    • β€’ Polishing Techniques
    • β€’ Shot Blasting
    • β€’ Powder Coating
    • β€’ Assembly Process
    • β€’ Industrial Finishing Standards
  • Module 11: Quality Standards & Industrial Practices

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    • β€’ DFMEA
    • β€’ DFM
    • β€’ DFS
    • β€’ Industrial Quality Standards
    • β€’ Inspection Techniques
    • β€’ Production Validation
    • β€’ Casting Defect Analysis
    • β€’ Process Optimization
    • β€’ Industrial Case Studies
    • β€’ Manufacturing Documentation
  • Module 12: Projects & Interview Preparation

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    • β€’ Die Casting Design Projects
    • β€’ Industrial Practice Sessions
    • β€’ Interview Questions and Answers
    • β€’ Mock CAD Test
    • β€’ Mock Interview Sessions
    • β€’ Resume Building
    • β€’ LinkedIn Profile Building
    • β€’ Portfolio Development
    • β€’ Industrial Project Documentation
    • β€’ Career Guidance

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Amar Patil
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Amar here....just completed my design course in wire hireness domain with catia software....feel confident by this cz im from non electrical field...teachers are excellent and friendly....atmosphere on top...got placed in top company @Haidrabad....Thankyou CADkul Team...kindly suggest if ur looking in CAD or IT courses:)

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Sachin Jadhav
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The Plastic Product Design training at CADkul gave me strong industry exposure. The real-time projects and mould design concepts helped me crack interviews easily.

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Shruti Patil
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I loved the teaching approach β€” simple, clear, and industry-focused. CADKUL’s team guided me through every stage of my Wiring Harness (catia) journey until I got placed @Tech Mahindra Pune

Looking for the Best Full Stack Data Science Training at the Best Software Training Institute?πŸš€

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βœ… Learn from Industry Experts.

βœ… Hands-On Projects & Real-world Scenarios.

βœ… Regular Mock Interviews & Interview Guidance.

βœ… Dedicated Support Team.

βœ… Placement Assistance.

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Why Choose CADkul

Feature Our Course
Live Interactive Sessions βœ…Yes
Industry Expert Trainers βœ… Yes
Real-World Projects βœ… Yes
Placement Assistance βœ… 100% Placement Support
Hands-on Labs & Assignments βœ… Yes
1-on-1 Doubt Clearing βœ… Yes
Resume & Interview Preparation βœ… Yes
Lifetime Course Materials βœ… Yes
Final Verdict πŸš€ Best Choice for Career Growth
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Cutting-edge curriculum designed with industry guidance.

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Capstone projects and hands-on lab sessions.

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